How to crimp and assemble 6.3mm connectors

How to crimp and assemble 6.3mm connectors

How to crimp and assemble 6.3mm connectors

This section explains to crimp and assemble the 6.3mm automotive wiring loom connectors in both latched and unlatched series.

6.3mm_connector_wiring_kit

The 3 way 6.3mm tangless connector set before assembly

 

6.3mm_connector_wire_stripping

 

Strip around 4mm of PVC outer sleeving from the cable

 

6.3mm_connector_insert_cable

 

Place the stripped cable end in the terminal as shown.

 

6.3mm_connector_1st_crimp

 

First part of the crimping process is to male a "W" shaped crimp over the bare copper strands using a non insulated crimping tool. TT71, TT73, 3000PR3 etc.

 

6.3mm_connector_second_crimp

 

Second part of the crimp process is to make a "W" shaped crimp over the PVC outer sheath.

 

6.3mm_connector_insert_female_terminal

 

The next step is to insert the terminal into the housing until it clicks into place.

 

6.3mm_connector_insert_male_terminal

 

The crimped male terminal is inserted as shown.

 

6.3mm_connector_completed

 

the completely assembled connector. This process is used for 6.3mm 2, 3, 4, 6, 8, and 11 way connectors.